Eurostir banner

European industrialisation of friction stir welding



Friction stir welding
Friction stir welding is not restricted to sheets and plates: tubes, pipelines, tanks, T-joints and corner joints can also be welded in many materials © 2001, TWI Ltd.
Demonstration samples presented by ESAB
A wide variety of demonstration samples will be produced in EuroStir®, such as these presented by ESAB on the 14th Welding Fair in Essen © 2001, TWI Ltd

EuroStir® - Eureka project Sigma!2430

By: Stephan Kallee (TWI Ltd)

EuroStir® has the overall objective to accelerate the use of friction stir welding (FSW) in Europe. FSW will be applied to a variety of materials and will be researched to achieve high welding speeds in a range of thicknesses. The FSW process will be industrialised for real components and applied in commercial production.

The EuroStir® project was launched in December 2000 and will last for five years. It is part-funded by Eureka, which is a pan-European initiative for promoting collaborative research in advanced technology. Eureka aims to improve Europe's competitiveness in global markets for civil applications of new technology.

Dissemination

The dissemination of EuroStir® knowledge will be mainly funded by industry. It will involve seminars, workshops and provision of job shop services and low cost feasibility studies for potential users. The following EuroStir® information has been released for dissemination through this website:

EuroStir® Newsletter No 4

EuroStir® Newsletter No 3

EuroStir® Newsletter No 2

EuroStir® Newsletter No 1

EuroStir® Reports and Minutes

Progress reports presented at the 8th PSG Meeting, 7-8 June 2004

Progress reports presented at the 7th PSG Meeting, December 2003

Progress reports presented at the 6th PSG Meeting, 17-18 June 2003

Properties of Friction stir welded joints: A review of the literature

Progress reports presented at the 5th PSG Meeting in Copenhagen 4 & 5th & February 2003

Minutes of the Second Annual Consortium Meeting for EuroStir® Collaborators only

Progress reports presented at the 4th PSG Meeting in Paris on 18 & 19 June 2002

Minutes of the First Railway Industry Friction Stir Welding Meeting

Minutes of the First Annual Consortium Meeting Collaborators only

Case studies

Exact Tools Oy: pipe cutter for EuroStir® Collaborators only

Company profiles of EuroStir® Collaborators

The following companies are collaborating in EuroStir® and provide company profiles, which describe their FSW activities and services. Their company profiles can be accessed via the following links (companies currently signing the Collaboration Agreements are marked with an asterisk*):

Small & Medium Sized Enterprises
  • Blacks Equipment Ltd
  • Braby Ltd
  • Feldbinder (UK) Ltd
  • Indraéro Siren
  • KMT - Tekniikka Oy
  • MagicScope Ltd
  • Mäkelä Alu Oy
  • Posiva Oy*
  • Seco Aluminium Ltd
  • Triton Tooling
Research and Technology Organisations
  • DLR - German Aerospace Center
  • Force Institute
  • GKSS Forschungszentrum Geesthacht GmbH
Large Companies
  • Airbus UK Ltd
  • Alstom Transport
  • Briggs Manufacturing
  • Caterpillar
  • Hawtal Whiting Ltd
  • HSBC Rail
  • Metso Powdermet Oy
  • Nordic Aluminium Oyj*
  • Outokumpu Copper Products
  • Purso Oy*

General information about the friction stir welding process can be found on the following TWI web pages:

EuroStir® Enquiry Form

If you want to get more information about the products and services of the EuroStir® collaborators, please fill in the EuroStir® Enquiry Form

Friction stir weld
Friction stir welds can easily be deep-formed or spin-formed after welding. They have a good deformability and crashworthiness © 2001, TWI Ltd

Further information

The project is open for further participants from the UK, Denmark, France, Germany, Sweden and Poland and in special cases, from other Eureka member countries. For further details please contact:

Stephan Kallee or Dave Nicholas

TWI Ltd
Granta Park
Great Abington
Cambridge CB1 6AL
United Kingdom

Tel: +44 (0) 1223 891162, Fax: +44 (0) 1223 8943

Basque summary on EuroStir®

EuroStir® proiektuak, Europear kontinentean 'Friction Stir Welding' (Irabiaketa bidezko frikzio soldadura) prozesuaren erabilera bizkortzea du helburu. FSW-a zenbait material ezberdinetan aplikatuko da, eta zenbait txapa lodierararako abiadura handiko soldadurak lortzeko ikertuko da. FSW prozesua benetazko osagaietarako industrializatuko da eta ekoizpen komertzialean aplikatuko da.

Danish summary on EuroStir®

Det overordnede formål med projeket EuroStir® er hurtigt at udbrede anvendelsen af 'friction stir welding' (FSW) i Europa. FSW vil blive anvendt til en række af forskellige materialer og undersøgelser vil blive foretaget for at opnå hurtige svejsehastigheder i tykke svejste samlinger. FSW vil blive tilpasset en industriel funktion med henblik på reelle komponenter og anvendt i kommerciel produktion.

Finnish summary on EuroStir®

EuroStir®-projektin päätavoite on edistää ja nopeuttaa Friction Stir Welding in (kitkahitsaus pyörivällä työkalulla, FSW) käyttöönottoa Euroopassa. Projektissa tutkitaan FSW:n käyttöä laajalle materiaalivalikoimalle ja selvitetään lisäksi mahdollisuuksia kasvattaa hitsausnopeuksia eri aineenpaksuuksilla. FSW:tä käytetään myös todellisten komponenttien hitsaukseen teollisessa tuotannossa.

French summary on EuroStir®

EuroStir® a pour objectif d'accélérer l'utilisation du Friction Stir Welding (FSW) en Europe. FSW sera mis en oeuvre sur une gamme de matériaux et sera développé afin d'atteindre des vitesses de soudage élevées sur des joints de plus forte épaisseur. Le procédé FSW sera industrialisé sur des pieces réelles et en production commerciale.

German summary on EuroStir®

Das Ziel von EuroStir® ist es, den Einsatz des Reibrührschweißverfahrens in Europa zu beschleunigen. In diesem Projekt wird das Reibrührschweißen für eine Vielzahl von Werkstoffen eingesetzt werden. Es wird erforscht werden, wie hohe Schweißgeschwindigkeiten in einem großen Dickenbereich erzielt werden können. Das Reibrührschweißverfahren wird für reale Bauteile industrialisiert und in der kommerziellen Serienfertigung eingesetzt werden.

Polish summary on EuroStir®

Podstawowym celem Projektu EuroStir® jest przyśpieszenie wdrażania metody zgrzewania tarciowego FSW w Europie. Metoda ta będzie zastosowana do zgrzewania różnorodnych materiałów, a prace badawcze doprowadzą do zwiększenia wydajności procesu łączenia coraz to grubszych elementów. Metoda FSW zostanie wdrożona w przemyśle do łączenia konkretnych wyrobów w produkcji seryjnej.

Spanish Summary on EuroStir®

El proyecto EuroStir® tiene, como objetivo general, acelerar el empleo del Friction Stir Welding (Soldadura mediante batido por fricción) en Europa. Se aplicará el FSW en varios materiales y se investigará para conseguir altas velocidades de soldadura en un rango de espesores. El proceso FSW se industrializará para componentes reales y se aplicará en producción commercial.

Swedish Summary on EuroStir®

Det övergripande målet för EuroStir® är att öka användandet av Friction Stir Welding (FSW) i Europa. FSW kommer att anpassas för svetsning av ett flertal material samt utvecklas mot högre svetshastigheter och grövre fogtjocklekar. FSW-processen kommer nu fullt ut att industrialiseras och ytterligare anpassas till kommersiell produktion.

Please check the following www pages regularly for further updates: www.eurostir.co.uk

Issued by:
Stephan Kallee, Collaborative Project Manager
TWI Ltd, Granta Park, Great Abington, Cambridge CB1 6AL, United Kingdom

Tel: +44 1223 891162, Fax: +44 1223 894367
E-mail: stephan.kallee@twi.co.uk

Information and advice in this website are provided in good faith and based, where appropriate, on the best engineering knowledge available at the time. No warranty expressed or implied is given regarding the results or effects of applying information or advice obtained from the website, nor is any responsibility accepted for any consequential loss or damage.

Copyright © 2003, TWI Ltd